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A robust intelligent production management service architecture must fully integrate and apply information across the "financial management layer," "production management layer," and "equipment layer," offering diverse perspectives to assist users in making production management decisions. The "SKYTIC Digital Information Technology Center," developed by PMC, provides customers with comprehensive management modules, covering everything from initial order acceptance to on-site manufacturing.
►Management Level
This layer helps managers accurately control inventory costs, providing clearer information for business quotations and addressing practical issues such as order changes and production needs comprehensively.
►Production Level
Quickly expose production anomalies and provide early warnings for resource abnormalities, effectively boosting overall factory efficiency (e.g., improving on-time delivery rates, increasing profitability, and enhancing turnover rates).
Key Features
1. Real-Time Visualization Service (OEE)
Achieving the fundamental elements of smart factory manufacturing is made possible by connecting to CNC controller signals from various global brands, including FANUC, SIMENS, Mazak, Delta Electronics, Mitsubishi, and others. Through an information dashboard system, you can monitor machine statuses in the factory in real time, such as machine utilization rates and the distribution of machining statuses.
►Features of Production Management Service Systems (Production Dashboard OEE):
►Data Visualization (Utilization Rate Website): Real-Time Factory Monitoring
Integrates with the MES reporting system to provide real-time updates on processing status.
(Note: Requires integration with MES and ERP; controllers lacking a network function cannot retrieve operation data.)
►Data Visualization (Utilization Rate Website): Real-Time Machine Utilization Rates
Automatically calculates real-time utilization rates, allowing users to select custom time intervals for review.
►Data Visualization (Utilization Rate Website): Historical Machine Utilization Rates
Allows users to query the historical utilization rates across different areas based on the selected time period.
►Data Visualization (Utilization Rate Website): Machine Historical Information Query
Enables detailed status tracking of machines during selected periods.
►Data Visualization (Utilization Rate Website): Machine Status Distribution Chart
Displays the distribution of machine statuses over the selected time frame.
2. Advanced Production Scheduling System (APS)
In CNC processing environments where job orders continuously arrive, creating production schedules manually can be labor-intensive and time-consuming. Here’s how the scheduling system works:
Calculates all job orders and available resource capacities to recommend an optimized initial production schedule, ensuring all work is completed on time.
By deploying this intelligent scheduling system, users can automatically assign job orders, allocate machines, and track estimated completion dates.
Distinct Features of the System:
(1) Quickly responds to sudden situations, such as machine breakdowns or priority orders, while offering customers accurate delivery dates for their orders.
(2) Flexibly manages workflows and components to adapt to highly variable production lines, prolong system lifespan, eliminate waste, and enhance overall production competitiveness.
(3) Supports dynamic scheduling during equipment failure, allowing optimized rescheduling within 30 minutes to assist users in decision-making.
(4) Maximizes overall on-time delivery rates, utilization rates, and load balancing while minimizing transportation costs and the time spent planning schedules manually.
Benefits of Implementation:
(1) Provides Accurate Delivery Dates
(2) Priority Order Management/On-Time Job Completion
(3) Automatic Handling of Machine Abnormalities or Failures
(4) Ensures Progress for Job Orders
(5) Integrates Tool and Jig Information
3. MES-Lite for Production Reporting Solutions
After implementing the MES system, all production data is stored in the system, facilitating easy retrieval and management. The computer system can control all production activities, simplifying production processes, preventing operational errors, and automatically collecting and classifying various manufacturing information. It efficiently dispatches work and rapidly responds to production line anomalies, immediately resolving various mechanical or personnel processing issues.
4. Tool Management System (TMS)
Solves the problem of being unable to accurately track tool whereabouts and lacking tool usage records in manufacturing sites. It can be integrated with tool measurement and diagnostic systems for life cycle management. From tool room to manufacturing site, the TMS system implementation steps include:
1.Establishing IDs for tools and tool holders using RFID/QR Codes
2.Digitally registering data to accurately track actual inventory
3.Requiring registration for tool checkout to ensure tool traceability
4.Recording tool usage to create usage histories for subsequent tracking
5.Ensuring correct tool mounting through RFID/QR Code verification
6.Consolidating databases for tool length measurement information, tool life information, and tool inventory information |
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