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We understand your pain and difficulties
As the product manufacturing mode gradually changes to a production method with "small quantity and diversity" and "short delivery time" and frequent line changes, in the face of more and more temporary urgent orders and insertion requirements, how to allow the production line to quickly change production raw materials and product models under the time pressure of limited delivery periods, and allow operators to maintain quality consistency under the condition of frequent line changes, will be the key to the success or failure of enterprise digital transformation.
However, in injection molding factories, there are often machines of the Eight-Nation Alliance, and in the case of many brands/controller models/years of equipment, it also greatly increases the difficulty of equipment data acquisition.
SkyMars for IMM
We have developed: Universal socket for injection molding machine - SkyMars for IMM
One of the features of this system is that it supports communication with more than 20 models/brands of injection molding machines in Taiwan/Japan/Europe/Mainland China, assisting in the rapid integration of United Nations equipment, and can completely obtain equipment panel information through communication, such as: production management (machine condition/operation mode/production capacity/mold number/part number), forming condition setting and production history of each mold and other complete data records. All the information makes it hidden!
Digital optimization/Internet of Machines OT and management system IT integration: Experience efficient factory production management mode?
Did you receive the message long after the device failed? Do you want to check the status and utilization of your equipment at any time in the office or while riding a car? Do you want to know the condition of your equipment better than if you were to go to the site and stand next to the machine?
We first build the Internet of Machines through OT, and then integrate and manage the IT system to achieve transparency of production information in the entire plant/automatic machine reporting/process workstation optimization:
1. Deployment machine networking: master "production progress" and "automatic machine reporting"
(1) Automatic work reporting
It can collect the production information of all machines in the factory, thereby improving the accuracy of work reporting, and at the same time, the process of manual quality inspection can be upgraded to automatic quality inspection by robots.
(2) Process improvement
In addition to real-time grasp of the production progress of the production line, the operating status of each machine can be fully monitored.
2. Vertical tandem MES: Create efficient and visual on-site management
(1) Return on production
In the past, time-consuming manual returns, this system allows you to visualize production data, identify problems and find countermeasures in real time, and increase work efficiency by more than 10%.
(2) Production dispatch
In the past, manual dispatch was complicated, but now robots can help you dispatch labor automatically, and the production and picking information is transparent and real-time.
▋ Contact information
Window | Wang Yongsheng Manager
Unit | Intelligent Equipment Development Division
Phone | (04)2359-5968 ext664
Email | e9632@mail.pmc.org.tw |
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